Product Description
Automatic Jar Filling Machine
With the help of our skilled professionals, we have been able to offer a gamut of Automatic Jar Filling Machine. The machines that we offer are manufactured using excellent quality raw material and advanced technology. Our machines contain speed controller, that works with the use of A.C. frequency drive. Further, clients can avail all these machines from us in different sizes, capacities and specifications as per their needs.
Features:
- Durable
- Easy to install
- Reliable
Specifications:
- Name UVT 100 Jars/Hr. UVT 200 Jars/Hr. UVT 300 Jars/Hr. UVT 450 Jars/Hr.
Pneumatic Air Cylinder:
Dimensions In mm:
- 50*450*1 Pieces 63*450*1 Pieces 63*450*1 Pieces 63*450*2 Pieces
- 40*350*1 Pieces 40*350*1 Pieces 40*350*2 Pieces 40*350*2 Pieces
- 50*50*1 Pieces 50*50*2 Pieces 50*50*2 Pieces 50*50*2 Pieces
- F.R.L. Combination AFC-2000*1 item BFC-3000*1 item BFC-3000*1 item BFC-4500*1 item
- Electric Appliances / Timers LG & Omron Make LG & Omron Make LG & Omron Make LG & Omron Make
Programmable Logical:
- FP1-16-AC*1 item
- FP1-16-AC*1 item FP1-14-AC*1 item FP1-18-AC*1 item
Controller(PLC) Panasonic Make:
- Expansion FP1-E8*1 No.
- Expansion FP2-E8*1 No.
Number of Stainless steel pumps:
- 370W - 2 No. 370W - 4 No. 370W - 8 No. 370W - 8 No.
- 750W - 1 No. 750W - 2 No. 830W - 1 No. 830W - 2 No.
Stainless Steel Electromagnetic Valve:
- ZCS-15L*3 Pieces
- ZCS-15L*6 Pieces ZCS-15L*2 Pieces ZCS-15L*3 Pieces
- ZCS-25L*3 Pieces ZCS-25L*3 Pieces
- Stainless Armor plate 304 304 304 304
- Pump & Pipeline for washing Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel 304
- Pump & Pipeline for Filling Stainless Steel 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel 316
- Power 1580W
- 3100W 6200W(including heat 8000W(including heat generating pipe 2KW) generating pipe 2KW)
- Overall size of the main machine 2940*500*1480(mm) 2940*800*1480(mm) 4125*800*1570(mm) 5486*800*1570(mm)
- Wooden Package Size 3000*580*1700(mm) 3000*880*1700(mm) 4210*880*1700(mm) 5700*880*1700(mm)
Advanced Digital PLC ControlOperate the machine seamlessly through a touch-screen PLC interface, enabling easy adjustments and monitoring. Equipped with digital control and an emergency stop function, the system ensures precise operation and instant shutdown in emergencies, enhancing both output quality and operator safety.
Superior Hygiene and Quality AssuranceThe machines Clean-in-Place (CIP) support and multi-stage filtration maintain the highest hygiene standards. Food-grade SS316 nozzles, stainless steel body, and automatic water-level cut-off prevent contamination, ensuring that every jar meets stringent purity and conductivity standards.
Adaptable and Efficient ProductionCapable of filling and sealing a wide range of jar sizes (5L to 20L), this equipment processes between 300 and 1200 jars per hour, depending on the selected model. The systems modular, customizable design fits various facility layouts, while the electric-driven operation promotes energy efficiency and consistent performance.
FAQs of Automatic Jar Filling Machine:
Q: How does the automatic jar filling machine ensure precise filling for different jar sizes?
A: The machine incorporates a PLC touch-screen system for exact parameter setting and uses a water-level sensor for automatic cut-off, achieving 1% filling accuracy across 5L to 20L jars.
Q: What safety features are included in the operation of this machine?
A: It is equipped with overload and short-circuit protection, a digital emergency stop, and a secure cap pressing/sealing unit, all designed to safeguard both equipment and operators.
Q: When should I use the CIP (Clean in Place) cleaning system?
A: The CIP system should be activated during regular maintenance cycles or after extended production runs to maintain hygiene, prevent residue buildup, and ensure consistent product quality.
Q: Where is this machine best used or installed?
A: Ideal for industrial, commercial, and water packaging plants, the floor-mounted design and customizable dimensions make it suitable for a variety of facility layouts.
Q: What is the process for changing between different jar sizes?
A: Changing jar sizes involves adjusting the machine parameters via the touch-screen PLC interface and configuring the conveyor guides, allowing efficient accommodation of 5L to 20L jars without major hardware changes.
Q: How does the machine achieve water purity and compliance with standards?
A: The integrated multi-stage filtration, strict control of input/output conductivity (10 S/cm output), and SS316 filling components ensure water meets the required purity level of up to 99%.
Q: What are the key benefits of using this automatic filling machine in a water packaging plant?
A: Key benefits include high filling accuracy, robust safety measures, energy-efficient operation, hygiene assurance with CIP, customizable installation, and a high throughput up to 1200 jars per hour.